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Purifier Cover Injection Mold

The appearance quality of home appliances primarily depends on exterior components. Nowadays, home appliances are subject to increasingly stringent appearance requirements, sometimes necessitating the use of complex-shaped exterior parts.

To enhance product aesthetics, traditional processes require secondary spray painting after molding, which increases assembly costs. For instance, the air purifier cover adopts an integrated structural design, demanding higher stability in mold structure. Meanwhile, to eliminate spray painting for cost reduction, a painting-free process must be employed to improve product texture, further increasing process difficulty.
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GreeDaikinMold has solved the above-mentioned difficulties in integrated mold design and has conducted research and development on the difficulties in the spray-free process for integrated structure molding.


2D22D1


Product Name

Air purifier cover injection mold


Production Details

The details of the air purifier plastic mold as follows:


Stell Material S50C,718H,etc.
standard parts Punch,Misumi,etc.
Mold Base Self-made
Number of cavities 1X1
Injection molding machine tonnage 1800T
Mold life 300,000 shots


Technical Highlights


1.Eliminating Surface Defects Through Painting-Free Process

The painting-free process effectively resolves appearance issues, avoiding flow marks and other surface defects.Based on product appearance requirements, CAE simulation analysis is continuously optimized to determine the optimal gate location while ensuring weld lines do not appear on visible surfaces.A standardized gate design methodology for painting-free materials has been established to prevent flow marks and enhance surface quality.

2.Integrated Structural Molding for Stable Production
The product features a one-piece structure, requiring mold design to accommodate integrated molding and ensure smooth demolding.Through innovative mold structure analysis and optimization, production stability is guaranteed while meeting structural integrity requirements.


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GreeDaikinMold Advantages


Painting-Free Process Upgraded for Complex One-Piece Products,Seamlessly applies painting-free technology to integrated molding of intricate designs.
Enhanced Mold Stability with Reduced Production Costs,Optimized mold structure ensures durability while lowering manufacturing expenses
Shorter Lead Times,Efficient processes enable faster delivery without compromising quality
Full Customer Requirement Compliance,Tailored solutions to precisely meet your specifications and standards



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No. 688, Jinji Road, Xiangzhou District, Zhuhai, Guangdong, China.

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