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As a professional optical component mold manufacturer in China, we have developed numerous optical injection molds for the optics, automotive, and home appliance industries. We customize injection molds for optical lenses for well-known German, Japanese, and Chinese car manufacturers.
Our optical injection molds leverage advanced design, high-precision machining, and profound expertise in plastic and metal materials. This enables the molding of complex prisms and micro-structures, guaranteeing outstanding optical performance and surface quality. With robust mold construction that ensures sustained high-performance molding over long production runs, we reliably meet the mass production needs of our clients' optical products. Ideal for lenses, optical lenses, light guide plates, and other precision optical components, our solutions offer exceptional durability and cost efficiency.
Detailed specifications for the lens distribution mold are as follows:
| Core & Cavity Steel | Core & Cavity Steel: 2343 ESR (Premium Pre-hardened), 2738 HH (Premium Pre-hardened), P20, 45# Steel, H13 (Premium Pre-hardened), Cr12MoV, etc. |
| Mold Base & Standards | DME, HASCO, GDM customized. |
| Steel Hardness | HRC 48-52 |
| Plastic Material | PMMA, PC |
| Cavity Count | Single or Multi-cavity |
| Gating System | Side Gate, Valve Gate. |
| Ejection System | Ejector Pins |
| Runner System | Hot Runner, Cold Runner. |
| Delivery time | 30-60 days |
| Mold Life | 500,000 shots |
 | Dual-Protection via CAE & DFM: Efficiently Mitigate Product and Production Risks Our dedicated front-end analysis team specializes in plastic molding technologies, utilizing a proprietary knowledge and experience database. By employing industry-standard software (MoldFlow, UG, Geomagic Design X) combined and deep process expertise, we identify potential defects, including air traps, weld lines, sink marks, ejection issues, and stress whitening. We provide clients with multiple actionable solutions to minimize mold modifications during trial runs, ultimately shortening lead times, reducing client costs, and enhancing product value. |
| Injection Mold Design Based on client specifications, product design, appearance requirements, and material properties, our mold designers and CAE engineers collaborate to select the optimal runner system. This approach shortens cycle times and reduces material waste. Mold size is determined using CAE-calculated clamping force data, preventing material waste and ensuring compatibility with the client's injection machine capacity. We perform detailed structural analysis, intelligently splitting complex areas into inserts to extend mold life and reduce long-term costs. |
| Trial Molding To accelerate project timelines and minimize material consumption, we adopt a collaborative trial process involving Project Engineers, CAE Engineers, Molding Technicians, and Mold Designers. This multi-disciplinary approach enables immediate problem identification and resolution, ensuring rapid and successful mold validation. |
 | Simulation-Driven Development for effective risk mitigation and compressed lead times. |
| Cross-Functional Collaboration enables highly efficient production. |
| Rigorous Self-Inspection Protocol ensuring consistently high-quality output. |
If you are looking to manufacture optical plastic components and seeking a premium optical mold supplier, we invite you to consult with our team. Our superior service, technical expertise, and standardized processes will consistently deliver beyond your expectations – providing you with a comprehensive mold solution engineered for success.
As a professional optical component mold manufacturer in China, we have developed numerous optical injection molds for the optics, automotive, and home appliance industries. We customize injection molds for optical lenses for well-known German, Japanese, and Chinese car manufacturers.
Our optical injection molds leverage advanced design, high-precision machining, and profound expertise in plastic and metal materials. This enables the molding of complex prisms and micro-structures, guaranteeing outstanding optical performance and surface quality. With robust mold construction that ensures sustained high-performance molding over long production runs, we reliably meet the mass production needs of our clients' optical products. Ideal for lenses, optical lenses, light guide plates, and other precision optical components, our solutions offer exceptional durability and cost efficiency.
Detailed specifications for the lens distribution mold are as follows:
| Core & Cavity Steel | Core & Cavity Steel: 2343 ESR (Premium Pre-hardened), 2738 HH (Premium Pre-hardened), P20, 45# Steel, H13 (Premium Pre-hardened), Cr12MoV, etc. |
| Mold Base & Standards | DME, HASCO, GDM customized. |
| Steel Hardness | HRC 48-52 |
| Plastic Material | PMMA, PC |
| Cavity Count | Single or Multi-cavity |
| Gating System | Side Gate, Valve Gate. |
| Ejection System | Ejector Pins |
| Runner System | Hot Runner, Cold Runner. |
| Delivery time | 30-60 days |
| Mold Life | 500,000 shots |
| Dual-Protection via CAE & DFM: Efficiently Mitigate Product and Production Risks Our dedicated front-end analysis team specializes in plastic molding technologies, utilizing a proprietary knowledge and experience database. By employing industry-standard software (MoldFlow, UG, Geomagic Design X) combined and deep process expertise, we identify potential defects, including air traps, weld lines, sink marks, ejection issues, and stress whitening. We provide clients with multiple actionable solutions to minimize mold modifications during trial runs, ultimately shortening lead times, reducing client costs, and enhancing product value. |
| Injection Mold Design Based on client specifications, product design, appearance requirements, and material properties, our mold designers and CAE engineers collaborate to select the optimal runner system. This approach shortens cycle times and reduces material waste. Mold size is determined using CAE-calculated clamping force data, preventing material waste and ensuring compatibility with the client's injection machine capacity. We perform detailed structural analysis, intelligently splitting complex areas into inserts to extend mold life and reduce long-term costs. |
| Trial Molding To accelerate project timelines and minimize material consumption, we adopt a collaborative trial process involving Project Engineers, CAE Engineers, Molding Technicians, and Mold Designers. This multi-disciplinary approach enables immediate problem identification and resolution, ensuring rapid and successful mold validation. |
| Simulation-Driven Development for effective risk mitigation and compressed lead times. |
| Cross-Functional Collaboration enables highly efficient production. |
| Rigorous Self-Inspection Protocol ensuring consistently high-quality output. |
If you are looking to manufacture optical plastic components and seeking a premium optical mold supplier, we invite you to consult with our team. Our superior service, technical expertise, and standardized processes will consistently deliver beyond your expectations – providing you with a comprehensive mold solution engineered for success.
