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The grille acts as a "mask" for your AC, effectively blocking dust, lint, insects, and even small animals from entering the unit. This protection prevents the evaporator and air ducts from clogging, maintains the cleanliness of core components, thereby enhancing overall operational efficiency, extending the product's lifespan, and reducing odors caused by dust accumulation. A well-designed grille, with its precise open area and blade angles, guides air smoothly and uniformly into the unit with minimal resistance. This creates ideal conditions for heat exchange, directly boosting the cooling/heating energy efficiency. Furthermore, it helps reduce noise caused by air turbulence, ensuring a quieter and more comfortable environment for the user.
Mold design drawing
Mold Gate Layout
The information on the injection mold for air conditioner grills is as follows:
| Tool Material | S50C,NIKKA30H |
| Standard parts | Punch,MI SUMI |
| Carvity Number | 1X1 |
| Injection molding machine tonnage | 1300T |
| Tool life | 300,000 times |
Our strength lies in providing a systematic engineering approach that delivers integrated solutions combining high precision, long lifespan, and low cost.
 | Compared to other companies that use more gates, resulting in larger runner waste and unbalanced filling, GDM utilizes CAE analysis for optimization. This reduces the number of gates and achieves balanced, uniform filling, saving customers costs on plastic materials. |
| Compared to other companies that use more gates, resulting in larger runner waste and unbalanced filling, GDM utilizes CAE analysis for optimization. This reduces the number of gates and achieves balanced, uniform filling, saving customers costs on plastic materials. |
 | 1. Technology-Driven Efficiency & Cost Savings Leveraging professional CAE analysis, we optimize the gating system with precision. Compared to conventional methods, we achieve balanced and uniform filling with fewer gates, directly reducing runner waste and saving your material costs. By proactively predicting and resolving potential defects, such as air traps, weld lines, and shrinkage, we minimize mold revisions and modifications during trial phases. This significantly shortens both the development cycle and time-to-market, enabling you to respond faster. |
| 2. Outstanding Product Quality & Aesthetics Our precise control over the molding process guarantees a superior and aesthetically pleasing product appearance. Rigorous quality control ensures the final product is free of short shots and burrs, meeting both the aesthetic and functional demands of air conditioning units. |
| 3. Creating Core Value for Customers All our optimizations are ultimately focused on meeting and exceeding customer needs. We ensure long-term, stable production through high-precision, long-lasting molds. We reduce cost and shorten the cycle time through process optimization, thereby enhancing your product's overall value and market competitiveness. |
| text something to introduce yourself! |
The grille acts as a "mask" for your AC, effectively blocking dust, lint, insects, and even small animals from entering the unit. This protection prevents the evaporator and air ducts from clogging, maintains the cleanliness of core components, thereby enhancing overall operational efficiency, extending the product's lifespan, and reducing odors caused by dust accumulation. A well-designed grille, with its precise open area and blade angles, guides air smoothly and uniformly into the unit with minimal resistance. This creates ideal conditions for heat exchange, directly boosting the cooling/heating energy efficiency. Furthermore, it helps reduce noise caused by air turbulence, ensuring a quieter and more comfortable environment for the user.
Mold design drawing
Mold Gate Layout
The information on the injection mold for air conditioner grills is as follows:
| Tool Material | S50C,NIKKA30H |
| Standard parts | Punch,MI SUMI |
| Carvity Number | 1X1 |
| Injection molding machine tonnage | 1300T |
| Tool life | 300,000 times |
Our strength lies in providing a systematic engineering approach that delivers integrated solutions combining high precision, long lifespan, and low cost.
| Compared to other companies that use more gates, resulting in larger runner waste and unbalanced filling, GDM utilizes CAE analysis for optimization. This reduces the number of gates and achieves balanced, uniform filling, saving customers costs on plastic materials. |
| Compared to other companies that use more gates, resulting in larger runner waste and unbalanced filling, GDM utilizes CAE analysis for optimization. This reduces the number of gates and achieves balanced, uniform filling, saving customers costs on plastic materials. |
| 1. Technology-Driven Efficiency & Cost Savings Leveraging professional CAE analysis, we optimize the gating system with precision. Compared to conventional methods, we achieve balanced and uniform filling with fewer gates, directly reducing runner waste and saving your material costs. By proactively predicting and resolving potential defects, such as air traps, weld lines, and shrinkage, we minimize mold revisions and modifications during trial phases. This significantly shortens both the development cycle and time-to-market, enabling you to respond faster. |
| 2. Outstanding Product Quality & Aesthetics Our precise control over the molding process guarantees a superior and aesthetically pleasing product appearance. Rigorous quality control ensures the final product is free of short shots and burrs, meeting both the aesthetic and functional demands of air conditioning units. |
| 3. Creating Core Value for Customers All our optimizations are ultimately focused on meeting and exceeding customer needs. We ensure long-term, stable production through high-precision, long-lasting molds. We reduce cost and shorten the cycle time through process optimization, thereby enhancing your product's overall value and market competitiveness. |
| text something to introduce yourself! |
