Views: 0 Author: Site Editor Publish Time: 2025-08-19 Origin: Site
The introduction of SPARKLE technology
SPARKLE serves as an intelligent intermediary platform that seamlessly translates Moldflow simulation parameters into machine-readable instructions compatible with injection molding equipment.
Traditional mold trial issues
The direction of the traditional mold trial is based on the work’s experience. This approach is inefficient, and employee turnover often necessitates repeated process re-examination, resulting in high costs. To address these challenges, the introduction of Sparkle Technology enables mold flow analysis to directly guide actual injection molding directly, reducing trial time and cutting molding validation costs.
Sparkle Technology Revolutionizes Precision MoldManufacturing
Taking the air conditioner bottom frame injection mold as an example, the injection mold adopts a single-cavity design (1+1) with a 7-point valve gate system featuring synchronized gate opening. The product volume measures 1,476.2 cm³ while the runner volume is 12 cm³.
GreeDaikinMold's injection mold technicians import Moldflow analysis logs into Sparkle, where the output molding parameters are fitted with actual process curves to ultimately generate trial molding parameters that guide scientific on-site mold trials.
The combined benefits of Sparkle Technology
By leveraging Sparkle technology, we have built an extensive database of mold trial parameters, significantly reducing the trial cycle and delivering multiple customer benefits, as detailed below:
Accelerating product launch cycles
Mold trials represent a critical phase in the journey from product design to mass production. A shorter trial duration enables customers to complete mold validation, parameter finalization, and mass production preparation more quickly. This is particularly valuable for time-sensitive markets (such as consumer electronics and seasonal products), helping customers seize favorable market opportunities and avoid missing business prospects due to prolonged cycles.
Mold trials involve costs such as equipment occupancy, material consumption, and labor input. A shorter trial period directly reduces repeated investment in these resources. Meanwhile, customers are spared from capital backlogs caused by waiting for mold finalization, optimizing cash flow. Furthermore, faster entry into mass production also mitigates potential risk costs arising from market fluctuations.
When customers need to adjust product designs or parameters during the trial phase, Sparkle technology's efficient mold trial capability enables rapid iterative verification, minimizing post-modification delays. This agility allows customers to swiftly adapt to evolving market demands or design refinements, strengthening product competitiveness.
Improving production plan stability
A shorter and more efficient mold trial cycle reduces disruptions to subsequent production plans caused by trial delays. Customers can more accurately plan supply chains and arrange production schedules, avoiding production line idleness or delivery delays due to mold issues, thus ensuring fulfillment capabilities to downstream clients.
Optimizing the cooperation experience and trust
Efficient mold trial technology demonstrates the company's technical strength and service efficiency, providing customers with a more professional and reliable collaborative support. Reducing repeated communication and waiting during the trial process enhances customer satisfaction, laying a foundation for long-term cooperation.
